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Productivity Unlocked: How Top Plants Spend Less & Produce More

Date: 20 May 2025 | Category: Whitepaper

 

Top-Performing Plants Spend 3.5x Less On Maintenance.

What’s their secret?

We’ve distilled 50 years of frontline experience into practical, proven strategies to cut costs, reduce downtime and stay ahead.

Learn How Companies Like Yours Have Achieved:

  • 80% Energy Reduction

  • 70% Better Productivity

  • 100% Compliance

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[Free guide] Productivity Unlocked: How Top Plants Spend Less & Produce More

Introduction

Proper machine maintenance is critical to operations, yet a surprising 93% of companies say their maintenance processes are not very efficient.

This is due to several challenges, with rising costs and the need for skilled staff high among them.

Furthermore, outdated parts cleaning methods waste time, increase risk and are out of step with today’s rising environmental and regulatory expectations.

In this guide, you’ll learn how to address these challenges. We’ll also share how, by taking an integrated approach, you can drive superior performance and reduce costs in your parts cleaning process.

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€224 million

Average annual cost of downtime

€230k

Hourly cost of unplanned downtime

800 hours

Average downtime a year

52%

Manufacturers use run-to-failure

Learn From Other Manufacturers

Hear how Creation Cris cut water consumption by 85% and special waste by 100%

“I have solved many problems, including improving the working environment of my staff. And I no longer have to manage cleaning waste.”

Nino Campanile, Director, Creation Cris S.r.l.

 

Still Thinking About It?
Here’s a Peak Inside The Guide

According to Deloitte, unplanned downtime can cost industrial manufacturers up to €45 billion annually. While plant managers may choose to run equipment until it fails, a run-to-failure approach is often not safe, sustainable or optimal for most operations.

By implementing proactive strategies, plant and production managers can avoid such interruptions and expensive fixes. Predictive maintenance can detect issues before equipment starts to fail. But if investment in the latest IoT technology is too costly, regular scheduled cleaning and maintenance intervals can be enough to deliver substantial results.

Scheduled maintenance keeps machines running safely and smoothly before failure strikes. It’s the perfect time to spot any need for repairs or replacements before they become costly problems.

Cleaning key parts also prevents unnecessary wear on surrounding components, extending the life of your equipment.

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